We certify the dummy using the calibration test equipments in our test house. The test equipments and test method are specified with CFR 49, Parts 572. We also carry on our original test to check if the parts have high quality, that is enough durability, supplemental check for neglected performance, and of course for repeatability/ reproducibility.
Head Drop Test System
The head for ATD is structured by aluminum skull and PVC skin.
This test is for calibration for head performance.
Three axis of resultant acceleration and/or HIC (Head Injury Criteria) is measured using this equipment and it is ok to pass its test corridor.
The corridor is based on biofedelity from PMHS test data.
This test is for calibration for head performance.
Three axis of resultant acceleration and/or HIC (Head Injury Criteria) is measured using this equipment and it is ok to pass its test corridor.
The corridor is based on biofedelity from PMHS test data.
| Specification | Based on Title 49，CFR Part 572 and TRIAS |
|---|---|
| Design | See attached picture（Left） |
| Finish | 0.001rms |
| Drop Height | Controlled between 250～500mm，More than 250mm stroke |
| Release | Electro magnet |
| Power | 100V |
| Installation size | 670㎜（W）×670mm（D） |
| Weight | 400kg |
| Testing for | Calibration for Hybrid-Ⅲ Dummy Family Head Drop SID-Ⅱs Dummy Head Drop FMH Head Drop All kinds of Pedestrian Impactors Head Drop |
Neck Flex/Extention Test System
The neck for ATD consists of aluminum disk plate molded with rubber and wire cable.
You can control neck behavior at some extent by tight/loosen the cable torque.
The neck test is required for a variety of items, not only its performance (angle, moment etc.)
but also test conditions (speed, deceleration etc.).
You can control neck behavior at some extent by tight/loosen the cable torque.
The neck test is required for a variety of items, not only its performance (angle, moment etc.)
but also test conditions (speed, deceleration etc.).
| Specification | Based on Title 49，CFR Part 572 and TRIAS |
|---|---|
| Pendulum | 3×4 inch×0.185 inch Thick，1.835mm Length |
| Pendulum C.G | 828mm |
| Suspension system | Electrical Winch |
| Release | Electrical Magnet |
| Measuring speed | Photo sensor |
| Power | AC100V |
| Operation | Height control（Auto／Manual）with Safety Lock |
| Installation size | 1000㎜（W）×2100mm（L） |
| Testing for | Calibration for Hybrid-Ⅲ Dummy Family Neck Flexion／Extension SID-Ⅱs Dummy Neck Bending ES2re Dummy Neck／Lumbar Bending |
Thorax Impact Test System
The thorax behavior is mainly effective by its rib performance in this calibration test.
The rib for ATD consists of steel with damping material.
Of course not only the ribs but also the lumbar spine, chest jacket and test condition is influenced for this test results.
The test impact probe should be changed for each different dummy.
The rib for ATD consists of steel with damping material.
Of course not only the ribs but also the lumbar spine, chest jacket and test condition is influenced for this test results.
The test impact probe should be changed for each different dummy.
| Specification | Based on Title 49，CFR Part 572 and TRIAS |
|---|---|
| Design | See picture |
| Table | Control 200mm at anterior／posterior and 900mm up／down |
| Probe suspension wire length |
3.8m |
| Measuring speed | Photo sensor |
| Release | Electrical Magnet |
| Speed control | Height control automatically required for each test by photo sensor |
| Power | AC100V |
| Installation size | 2200㎜（W）×2300mm（D） |
| Testing for | Calibration for Hybrid-Ⅲ Dummy Family Thorax Impact For Side impact Dummy Shoulder／Thorax／Abdominal／ Iliac／Accetabulum Impact |
Knee Impact / Share Test
The knee of ATD consists of Aluminum bone, rubber flesh and PVC skin.
The rubber performance is the most important to the test results,
but also the flesh thickness/hardness and rigidity of test equipment should be under consideration.
The rubber performance is the most important to the test results,
but also the flesh thickness/hardness and rigidity of test equipment should be under consideration.
Share
| Specification | Based on Title 49，CFR Part 572 and TRIAS |
|---|---|
| Suspension | Wire suspension，1800mm Length |
| Release | By hand |
| Measuring speed | Photo sensor |
| Installation size | 800㎜（W）×2000mm（L） |
| Testing for | Calibration for Hybrid-Ⅲ Dummy Family Knee Impact Needed to change probe which is required by regulation and also wire set which has different wire pitch to adjust probe suspension. |
Hip Joint Test System
The pelvis for ATD consists of aluminum bone, urethane flesh and PVC skin.
And bronze femurs are assembled. Femur has urethane bumper to prevent the metal contact between femur and bone.
This calibration requires the behavior of pelvis bending, which is related with PVC thickness/hardness and interference between femur (bumper) and pelvis.
And bronze femurs are assembled. Femur has urethane bumper to prevent the metal contact between femur and bone.
This calibration requires the behavior of pelvis bending, which is related with PVC thickness/hardness and interference between femur (bumper) and pelvis.
| Specification | Based on Title 49，CFR Part 572 and TRIAS |
|---|---|
| Rotation arm | -5～60°（Angle），500mm（Radius） |
| Max.Torque | 250 N・m |
| Drive | Speed controlled motor，600mm strokes |
| Table | Control up and down by screw jack，30mm moveable |
| Sensor | Load cell（500 N）＆ potentiometer（350°） |
| Amplifier | Output 0~4 V |
| Power | AC100V |
| Operation | Auto／Manual operation，speed control，warning indication， sequencer control |
| Safety lock | Limited rotation and load |
| Installation size | 1100㎜（W）×800mm（D），Weight 250kg |
| Testing for | Calibration for Hybrid-Ⅲ Dummy Family Hip Joint Test Needed to change test mode by different kind of dummy |
Torso Flexion Test
Some of the dummy parts relate to this test results, performance of lumbar spine and abdominal insert,
interference between chest jacket and pelvis. And this test is not required for H-Ⅲ50th percentile male dummy.
This test requires the behavior of assembled dummy performance in upper torso bending.
This test requires the behavior of assembled dummy performance in upper torso bending.
| Specification | Based on Title 49，CFR Part 572 and TRIAS |
|---|---|
| Pull speed | 0.5～1°／秒 |
| Pull ＆ Release | Air zip control |
| Drive | Speed controlled motor |
| Sensor | Load cell（500 N），Potentiometer（±90°） |
| Amplifier | Output 0～4 V |
| Power | AC100V |
| Operation | Auto／Manual operation，speed control，warning indication， sequencer control |
| Safety lock | Limited rotation and load |
| Installation size | 1100㎜（W）×800mm（D），Weight 220kg |
| Testing for | Calibration for Hybrid-Ⅲ Dummy Family Hip Joint Test Needed to change test mode by different kind of dummy |
Foot Impact Test System
Upper and Lower foot impact is required. The foot for ATD consists of steel bone and PVC skin,
and foam pad is inserted in heel.
For upper impact, not only the foot but also the ankle bumper affects the test results.
For lower impact, with/without shoe test is required.
For upper impact, not only the foot but also the ankle bumper affects the test results.
For lower impact, with/without shoe test is required.
| Specification | Based on ECE R94 and TRIAS |
|---|---|
| Probe weight | 7.78kg |
| Speed | Height control up to 2100mm |
| Release | Electrical magnet |
| Power | AC100V |
| Installation size | 400㎜（W）×600mm（D）×6000mm（H） |
Dummy Calibration Software
- Our software can measure the following items
- Senser DataBase
- Dummy DataBase
- Test Selection
- The Actual Test
